{"id":16950,"date":"2024-11-08T09:10:08","date_gmt":"2024-11-08T08:10:08","guid":{"rendered":"https:\/\/plarad.com\/?p=16950"},"modified":"2026-09-01T12:19:18","modified_gmt":"2026-09-01T10:19:18","slug":"bolting-automation","status":"publish","type":"post","link":"https:\/\/plarad.com\/en\/2024\/11\/08\/bolting-automation\/","title":{"rendered":"Plarad\u2019s Next-Gen Bolting Automation: The Future is Here"},"content":{"rendered":"\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1020\" height=\"720\" class=\"wp-image-16952\" src=\"https:\/\/plarad.com\/wp-content\/uploads\/2024\/11\/Plarad-bolting-automation.webp\" alt=\"Plarad automated bolting system in action\" srcset=\"https:\/\/plarad.com\/wp-content\/uploads\/2024\/11\/Plarad-bolting-automation.webp 1020w, https:\/\/plarad.com\/wp-content\/uploads\/2024\/11\/Plarad-bolting-automation-300x212.webp 300w, https:\/\/plarad.com\/wp-content\/uploads\/2024\/11\/Plarad-bolting-automation-768x542.webp 768w\" sizes=\"auto, (max-width: 1020px) 100vw, 1020px\" \/><\/figure>\n\n<p>Did you know that automated solutions are revolutionizing traditional industrial processes, making them safer and more efficient? Plarad is at the forefront of this transformation, redefining bolting automation with cutting-edge technology. In collaboration with RWTH-WZL Aachen and Broetje-Automation, Plarad introduces an innovative automation solution designed to set a new standard in industrial bolting.<\/p>\n<h2><strong>Revolutionising Bolting with Automation<\/strong><\/h2>\n<p>Bolting, a critical yet often labor-intensive task, has long relied on manual processes. Plarad\u2019s latest automation system changes that by integrating an advanced Comau NJ-165-3.0 robotic arm with a payload capacity of up to 165 kg. Mounted on a mobile platform offering up to 10 degrees of freedom, this system enables efficient bolt fastening and loosening across various industrial settings. With speeds reaching 1.4 m\/s and internal safety features like laser scanners for obstacle detection, Plarad\u2019s solution promises safe and precise operations in demanding environments.<\/p>\n<h2><strong>Project Snowflake: The Evolution of Bolting<\/strong><\/h2>\n<p>Unveiled at WindEnergy Hamburg 2024, Project Snowflake attracted significant attention for its groundbreaking approach to bolting automation. Combining a bolt tensioning end-effector with a mobile robot arm, it turns a traditionally manual task into a fully autonomous process. This modular system\u2019s ability to navigate autonomously using Lidar and ROS2-based navigation enhances both productivity and safety, especially in large-scale applications like wind turbine production.<\/p>\n<h3><strong>Key Features and Benefits<\/strong><\/h3>\n<ol>\n<li>\n<h3><strong>Efficiency and Precision:<\/strong><\/h3>\n<p>Plarad\u2019s automation solution integrates hydraulic tensioners and nutrunners, ensuring accurate and consistent bolt tensioning. This minimises human error and reduces downtime.<\/p>\n<\/li>\n<li>\n<h3><strong>Versatility in Applications:<\/strong><\/h3>\n<p>From wind energy to heavy machinery manufacturing, the system handles various bolting tasks, such as securing the slewing rings of excavators or assembling large gearbox components.<\/p>\n<\/li>\n<li>\n<h3><strong>Enhanced Safety:<\/strong><\/h3>\n<p>Equipped with advanced safety mechanisms, including laser scanners and internal safeguards, the platform supports autonomous driving with real-time obstacle recognition.<\/p>\n<\/li>\n<li>\n<h3><strong>Minimal Human Involvement:<\/strong><\/h3>\n<p>Automation significantly reduces manual labor, boosting safety and productivity in confined spaces or challenging bolting applications.<\/p>\n<\/li>\n<\/ol>\n<h2><strong>Collaborating for the Future of Automation<\/strong><\/h2>\n<p>Plarad\u2019s work with RWTH-WZL Aachen and Broetje-Automation has been instrumental in developing this flexible assembly system. The collaborative effort demonstrates the potential for automated solutions to increase production rates while ensuring high-quality, reliable outcomes. With automation at the heart of Plarad\u2019s strategy, the company is paving the way for more sustainable and efficient industrial processes.<\/p>\n<h2><strong>Transforming the Bolting Industry<\/strong><\/h2>\n<p>Plarad\u2019s commitment to automation doesn\u2019t just stop at bolting; it extends across various industries, delivering modular, adaptable, and future-proof solutions. By integrating advanced robotics and real-time control systems, Plarad is setting new benchmarks in industrial automation.<\/p>\n<p>As industries continue to embrace automation, the question isn\u2019t whether automation will take over, but how soon. Plarad\u2019s innovations ensure that the future of bolting is here, and it\u2019s automated.<\/p>\n<p>&nbsp;<\/p>\n<p>Explore Plarad\u2019s solutions today and see how automation can revolutionise your industrial bolting processes. For more information, contact us at +49 2245 6219.<\/p>\n<p>&nbsp;<\/p>\n\n<div class=\"wp-block-buttons is-content-justification-left is-layout-flex wp-container-core-buttons-is-layout-07626278 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--1\"><a class=\"wp-block-button__link has-text-color has-text-align-left wp-element-button\" style=\"border-radius: 4px; color: #43708b; box-shadow: none;\" href=\"mailto:info@plarad.de\"><strong>Email us<\/strong><\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline is-style-outline--2\"><a class=\"wp-block-button__link has-text-color wp-element-button\" style=\"border-radius: 4px; color: #43708b; box-shadow: none;\" href=\"tel:+492245620\"> <strong>CAll US<\/strong> <\/a><\/div>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">&nbsp;<\/p>\n\n","protected":false},"excerpt":{"rendered":"<p>Did you know that automated solutions are revolutionizing traditional industrial processes, making them safer and more efficient? Plarad is at the forefront of this transformation, redefining bolting automation with cutting-edge technology. In collaboration with RWTH-WZL Aachen and Broetje-Automation, Plarad introduces an innovative automation solution designed to set a new standard in industrial bolting. Revolutionising Bolting [&hellip;]<\/p>\n","protected":false},"author":16,"featured_media":16953,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"gallery","meta":{"footnotes":""},"categories":[500],"tags":[],"class_list":["post-16950","post","type-post","status-publish","format-gallery","has-post-thumbnail","hentry","category-industry","post_format-post-format-gallery"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.8 (Yoast SEO v28.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Plarad\u2019s Next-Gen Bolting Automation: The Future is Here - Plarad<\/title>\n<meta name=\"description\" content=\"Meta Description:Explore how Plarad is transforming industrial bolting with advanced automation solutions. From enhanced safety to precision and efficiency, Plarad\u2019s new system sets a benchmark in bolting automation, suitable for industries like wind energy and heavy machinery. Discover the future of automated bolting with Project Snowflake.\" \/>\n<meta name=\"robots\" content=\"noindex, follow\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Plarad\u2019s Next-Gen Bolting Automation: The Future is Here\" \/>\n<meta property=\"og:description\" content=\"Meta Description:Explore how Plarad is transforming industrial bolting with advanced automation solutions. From enhanced safety to precision and efficiency, Plarad\u2019s new system sets a benchmark in bolting automation, suitable for industries like wind energy and heavy machinery. 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